18575870. PRODUCTION OF PU FOAMS simplified abstract (EVONIK OPERATIONS GMBH)

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PRODUCTION OF PU FOAMS

Organization Name

EVONIK OPERATIONS GMBH

Inventor(s)

Annegret Terheiden of Alpen (DE)

Jens Hildebrand of Johannesberg (DE)

Natalia Hinrichs-tontrup of Alzenau (DE)

Daniela Hermann of Duesseldorf (DE)

PRODUCTION OF PU FOAMS - A simplified explanation of the abstract

This abstract first appeared for US patent application 18575870 titled 'PRODUCTION OF PU FOAMS

Simplified Explanation:

The patent application describes a process for producing PU foams, specifically flexible PU foams, using recycled polyols and isocyanate components with catalysts to facilitate the reactions. The recycled polyol is obtained through the hydrolysis of polyurethane with water and a specific base-catalyst combination.

  • The process involves reacting recycled polyols with isocyanate components in the presence of catalysts.
  • The recycled polyols are obtained from the hydrolysis of polyurethane using water and a base-catalyst combination.
  • The catalysts used in the process facilitate the isocyanate-polyol reactions and trimerization reactions.
  • The resulting PU foams are flexible and can have various applications in industries such as furniture, automotive, and construction.
  • This innovation promotes sustainability by utilizing recycled materials in the production of PU foams.

Potential Applications: The technology can be applied in industries such as furniture manufacturing, automotive interiors, and construction for producing flexible PU foams.

Problems Solved: This technology addresses the need for sustainable production methods in the foam industry by utilizing recycled materials in the manufacturing process.

Benefits: The use of recycled polyols in producing PU foams reduces the environmental impact of foam production and promotes sustainability in the industry.

Commercial Applications: The technology can be commercially used in industries that require flexible PU foams, such as furniture, automotive, and construction, to produce sustainable and environmentally friendly products.

Questions about PU Foam Production using Recycled Polyols: 1. How does the process of hydrolyzing polyurethane to obtain recycled polyols contribute to sustainability in foam production? 2. What are the potential challenges in implementing this technology on an industrial scale?

Frequently Updated Research: Stay updated on the latest advancements in recycling technologies for polyols and catalysts used in PU foam production to enhance sustainability in the industry.


Original Abstract Submitted

A process for producing PU foams, preferably flexible PU foams, can be performed by reacting at least one polyol component, comprising a recycled polyol, with at least one isocyanate component in the presence of one or more catalysts that catalyse the isocyanate-polyol and/or isocyanate-water reactions and/or isocyanate trimerization. The recycled polyol is obtained by hydrolysis of a polyurethane, by contacting said polyurethane with water in the presence of a specific base-catalyst-combination.