ZEPHLINEAR LTD (20240254669). METHOD OF MANUFACTURING HYBRID ADDITIVE FABRIC, THE FABRIC, AND TOOLS FOR MANUFACTURING FABRIC simplified abstract
Contents
METHOD OF MANUFACTURING HYBRID ADDITIVE FABRIC, THE FABRIC, AND TOOLS FOR MANUFACTURING FABRIC
Organization Name
Inventor(s)
Sonia Michelle Reynolds of Nottingham (GB)
METHOD OF MANUFACTURING HYBRID ADDITIVE FABRIC, THE FABRIC, AND TOOLS FOR MANUFACTURING FABRIC - A simplified explanation of the abstract
This abstract first appeared for US patent application 20240254669 titled 'METHOD OF MANUFACTURING HYBRID ADDITIVE FABRIC, THE FABRIC, AND TOOLS FOR MANUFACTURING FABRIC
The present invention introduces a new method of manufacturing fabric using a combination of traditional yarn or filament with 3D printed filament, offering a unique construction method for fabric surfaces.
- The method involves laying a parallel surface of yarn, wire, or thread, followed by a layer of filament dispensed from a 3D printer at a 90-degree angle, allowing for the creation of intricate designs and structures.
- Multiple layers can be built upon each other, alternating between yarn and 3D printed filament, providing space to embed components such as semi-conductors and drug delivery scaffolds.
- The fabric can be further enhanced by embedding conductive yarns or e-yarns, offering additional functionality.
- The combination of 3D printing and traditional yarn results in an additive manufactured hybrid textile with unique properties and applications.
Potential Applications: - Electronic devices - Healthcare products - Military systems - Clean energy solutions - Drug delivery systems
Problems Solved: - Limited design options in traditional fabric manufacturing methods - Lack of integration of electronic components in fabric surfaces - Inability to embed drug delivery systems within fabric structures
Benefits: - Enhanced functionality and versatility in fabric design - Integration of electronic components for advanced applications - Customizable fabric structures for various industries
Commercial Applications: Title: Innovative Hybrid Textile Manufacturing Method for Advanced Applications This technology can be utilized in the production of smart textiles, medical textiles, and high-tech apparel, catering to industries such as electronics, healthcare, and defense.
Prior Art: Researchers can explore prior art related to additive manufacturing in textiles, 3D printing in fabric production, and the integration of electronic components in textiles.
Frequently Updated Research: Stay updated on advancements in 3D printing technology, conductive yarns, and fabric design innovations to further enhance the capabilities of this hybrid textile manufacturing method.
Questions about the Innovative Hybrid Textile Manufacturing Method: 1. How does the combination of traditional yarn and 3D printed filament enhance fabric functionality? The integration of traditional yarn with 3D printed filament allows for the embedding of electronic components, conductive materials, and drug delivery systems within the fabric structure, expanding its functionality and applications.
2. What are the potential implications of this technology in the healthcare industry? This technology could revolutionize the healthcare industry by enabling the development of smart textiles for monitoring patient health, delivering medication, and enhancing medical devices with integrated electronic components.
Original Abstract Submitted
the present invention relates to a method of manufacturing a fabric, and the fabric made by the method. fabric made from yarn or filament is currently produced by either a knitting process which involves the interloping of yarn, or a weaving process which involves the interlacing of yarn, or the entanglement of fibre on the surface of yarn. these construction methods have a definite look, texture and functionality. the invention seeks to provide an alternative fabric construction especially for yarn, filament, thread and fine wires or such like. a method of manufacturing a fabric by laying a parallel surface of yarn, such as spun yarn, wire, thread or such like, then a second layer of parallel array of filament at an 90-degree angle dispensed from a 3d printer or 3d printer pen. yarn and filament can be layered in a variety of designs and not limited to a parallel array of yarn to accommodate unlimited design shapes and structures. the method can be repeated to create a fabric surface built by multiple layers upon layer. alternating one layer of yarn or such like and one layer of 3d printed filament. each layer offers space to embed components such as semi-conductors. semi-conductors that are an essential component of electronic devices, enabling advances in communications, computing, healthcare, military systems, transportation, clean energy, and countless other applications. in addition, drug delivery scaffolds that allow for controlled spatiotemporal releases to active compounds can also be accommodated within the layer of spun yarn and 3d filament. the spun yarn or filament can be embedded with conductive yarns or e-yarns to enhance functionality further. the surface of the spun yarn may be brushed to raise the surface fibres, to increase the entanglement and enhance the blending of spun yarn and the fluid filament dispensed via a 3d printer or 3d pen. the combination of 3d printing and spun yarn or such like provides an additive manufactured hybrid textile. therefore, the present invention offers numerous advantages over woven, knitted or parallel layered fibre on yarn entangled fabric surfaces.
