RTX Corporation (20240227013). HYBRID BEARING FORGED FLANGE simplified abstract

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HYBRID BEARING FORGED FLANGE

Organization Name

RTX Corporation

Inventor(s)

Lawrence A. Binek of Glastonbury CT (US)

Christopher D. Ramsey of Glastonbury CT (US)

Gen Satoh of Cheshire CT (US)

Benjamin G. Gardell of Bristol CT (US)

HYBRID BEARING FORGED FLANGE - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240227013 titled 'HYBRID BEARING FORGED FLANGE

    • Simplified Explanation:**

The method described in the patent application involves additive manufacturing of a component by building it up in layers, evacuating powder, disposing a forged flange, backfilling powder, applying a thin additive manufacturing layer, and completing the building up process.

    • Key Features and Innovation:**
  • Additive manufacturing method for building components
  • Utilizes layers to create the component
  • Involves evacuating powder and backfilling around the component
  • Includes applying a forged flange and a thin additive manufacturing layer
  • Allows for precise construction of components
    • Potential Applications:**

This technology can be used in various industries such as aerospace, automotive, and manufacturing for creating complex components with high precision.

    • Problems Solved:**

This technology addresses the challenges of creating intricate components with additive manufacturing while ensuring structural integrity and accuracy.

    • Benefits:**
  • Precision in component construction
  • Ability to create complex designs
  • Enhanced structural integrity
  • Efficiency in manufacturing processes
    • Commercial Applications:**

The technology can be applied in industries where precision components are required, such as aerospace for creating lightweight and durable parts.

    • Prior Art:**

Prior art related to this technology may include research on additive manufacturing methods for building components with intricate designs and precise specifications.

    • Frequently Updated Research:**

Stay updated on advancements in additive manufacturing techniques, materials, and applications to enhance the efficiency and capabilities of this technology.

    • Questions about Additive Manufacturing:**

1. How does additive manufacturing differ from traditional manufacturing methods?

  - Additive manufacturing builds components layer by layer using digital design files, while traditional methods often involve subtractive processes like cutting or molding.

2. What are the key advantages of additive manufacturing in industrial applications?

  - Additive manufacturing allows for complex geometries, customization, reduced material waste, and faster prototyping compared to traditional manufacturing methods.


Original Abstract Submitted

a method of additive manufacturing of a component is provided. the method includes building up the component to have a first uppermost layer and a foundation to have a second uppermost layer below the first uppermost layer, evacuating powder from around the component and the foundation to expose the second uppermost layer, disposing, on the second uppermost layer, a forged flange having an upper surface coplanar with the first uppermost layer, backfilling powder about the component and the forged flange, applying a thin additive manufacturing layer to the upper surface and completing a building up of the component by building up on the thin additive manufacturing layer.