President and Fellows of Harvard College (20240246284). THREE-DIMENSIONAL (3D) PRINTED COMPOSITE STRUCTURE AND 3D PRINTABLE COMPOSITE INK FORMULATION simplified abstract

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THREE-DIMENSIONAL (3D) PRINTED COMPOSITE STRUCTURE AND 3D PRINTABLE COMPOSITE INK FORMULATION

Organization Name

President and Fellows of Harvard College

Inventor(s)

Jennifer A. Lewis of Cambridge MA (US)

Brett G. Compton of Knoxville TN (US)

Jordan R. Raney of Watertown MA (US)

Thomas J. Ober of Cambridge MA (US)

THREE-DIMENSIONAL (3D) PRINTED COMPOSITE STRUCTURE AND 3D PRINTABLE COMPOSITE INK FORMULATION - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240246284 titled 'THREE-DIMENSIONAL (3D) PRINTED COMPOSITE STRUCTURE AND 3D PRINTABLE COMPOSITE INK FORMULATION

Simplified Explanation: A filamentary structure extruded from a nozzle during 3D printing contains a continuous filament with filler particles dispersed within it. Some of these filler particles have a high aspect ratio and are oriented in a specific direction along the longitudinal axis of the filament.

  • The filament in 3D printing contains filler particles with a high aspect ratio.
  • Some of these particles are aligned along the longitudinal axis of the filament.
  • The orientation of the high aspect ratio particles can be helical, with both circumferential and longitudinal components.
  • The helical orientation is achieved through rotation and translation of the deposition nozzle.

Key Features and Innovation: - Continuous filament with filler particles - High aspect ratio particles with specific orientation - Alignment along the longitudinal axis - Helical orientation with circumferential and longitudinal components - Achieved through rotation and translation of the deposition nozzle

Potential Applications: - Enhanced strength and durability in 3D printed objects - Improved mechanical properties in printed parts - Tailored material properties for specific applications - Increased precision and control in 3D printing processes

Problems Solved: - Lack of strength and durability in traditional 3D printed objects - Inconsistent material properties in printed parts - Limited control over orientation of filler particles - Challenges in achieving desired mechanical properties in 3D printed objects

Benefits: - Enhanced structural integrity in 3D printed objects - Customizable material properties for different applications - Improved performance and reliability of printed parts - Greater control and precision in 3D printing processes

Commercial Applications: Potential commercial applications include: - Aerospace and automotive industries for lightweight yet strong components - Medical field for customized implants and prosthetics - Engineering and construction for durable and precise parts - Consumer goods for high-quality and customized products

Questions about 3D Printing with High Aspect Ratio Particles: 1. How do high aspect ratio particles improve the mechanical properties of 3D printed objects? 2. What are the challenges in aligning high aspect ratio particles along the longitudinal axis of the filament?

Frequently Updated Research: Stay updated on the latest advancements in 3D printing technology with a focus on high aspect ratio particles and their impact on material properties and performance.


Original Abstract Submitted

a filamentary structure extruded from a nozzle during 3d printing comprises a continuous filament including filler particles dispersed therein. at least some fraction of the filler particles in the continuous filament comprise high aspect ratio particles having a predetermined orientation with respect to a longitudinal axis of the continuous filament. the high aspect ratio particles may be at least partially aligned along the longitudinal axis of the continuous filament. in some embodiments, the high aspect ratio particles may be highly aligned along the longitudinal axis. also or alternatively, at least some fraction of the high aspect ratio particles may have a helical orientation comprising a circumferential component and a longitudinal component, where the circumferential component is imparted by rotation of a deposition nozzle and the longitudinal component is imparted by translation of the deposition nozzle.