METAFOLD INC. (20240308142). SYSTEMS AND METHODS FOR 3D PRINTING simplified abstract

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SYSTEMS AND METHODS FOR 3D PRINTING

Organization Name

METAFOLD INC.

Inventor(s)

Daniel Hambleton of Toronto (CA)

Tomasz T. Reslinski of Toronto (CA)

Elissa Ross of Toronto (CA)

SYSTEMS AND METHODS FOR 3D PRINTING - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240308142 titled 'SYSTEMS AND METHODS FOR 3D PRINTING

Simplified Explanation: The patent application describes a 3D printing system that can print parts with complex geometry by using a combination of hardware and software to render images of the part and project them onto resin to form the desired shape.

Key Features and Innovation:

  • 3D printing system for printing parts with complex geometry
  • Real-time monitoring of motor physical state
  • Evaluation of mathematical representations of part elements
  • Projection of images onto resin for curing

Potential Applications: This technology can be used in various industries such as aerospace, automotive, medical, and consumer goods for creating intricate and customized parts with complex shapes.

Problems Solved: This technology addresses the challenge of printing parts with complex geometry accurately and efficiently, which was difficult with traditional manufacturing methods.

Benefits:

  • Ability to create parts with intricate designs
  • Improved accuracy and efficiency in manufacturing
  • Customization and flexibility in design

Commercial Applications: The technology can be utilized in industries such as aerospace for creating lightweight and complex components, in medical for producing customized implants, and in consumer goods for manufacturing unique products.

Prior Art: Prior research in the field of 3D printing systems and additive manufacturing can provide insights into similar technologies and advancements in the industry.

Frequently Updated Research: Stay updated on the latest developments in 3D printing technology, advancements in materials used for resin curing, and improvements in software algorithms for rendering complex geometries.

Questions about 3D Printing System: 1. How does the real-time monitoring of the motor physical state improve the printing process? 2. What are the potential limitations of projecting images onto resin for curing in terms of part complexity and size?

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Original Abstract Submitted

there is provided a three-dimensional (3d) printing system for printing a part with complex geometry. the 3d printing system comprises a first motor operatively coupled to a linear actuator for moving a build plate, the first motor configured to report a first physical state of the first motor in real time. the 3d printing system also includes a processor coupled to the first motor for receiving the first physical state as part of a hardware state of the system, receiving mathematical representations of elements of the part with complex geometry, and evaluating the mathematical representations in functions with the hardware state to render an image of at least a portion of a slice of the part. a projector is included for projecting the image onto resin, wherein light from the image cures a portion of the resin to form at least the portion of the slice of the part.