KONINKLIJKE PHILIPS N.V. (20240261855). THREE-DIMENSIONAL PRINTED STRUCTURE WITH DOUBLE WALL ELEMENTS simplified abstract

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THREE-DIMENSIONAL PRINTED STRUCTURE WITH DOUBLE WALL ELEMENTS

Organization Name

KONINKLIJKE PHILIPS N.V.

Inventor(s)

GEREON Vogtmeier of AACHEN (DE)

JOHANNES WILHELMUS MARIA Jacobs of BOXTEL (NL)

EDWARD THEODORUS MARIA Berben of HERTEN (NL)

THREE-DIMENSIONAL PRINTED STRUCTURE WITH DOUBLE WALL ELEMENTS - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240261855 titled 'THREE-DIMENSIONAL PRINTED STRUCTURE WITH DOUBLE WALL ELEMENTS

The abstract describes a method for improving three-dimensional (3D) printing of high-aspect-ratio metal structures by using a combination of metal-containing material and plastic material to build supporting wall elements.

  • Metal structures are built with a center part made of metal-containing material and left and right parts made of plastic material.
  • The plastic material enables the construction of high-aspect-ratio 3D structures.
  • This method can be applied to cost-effective 3D printing technologies like fused deposition molding (FDM).

Potential Applications: - Aerospace industry for lightweight yet strong metal structures - Medical field for customized implants - Automotive sector for complex metal parts production

Problems Solved: - Overcoming limitations of traditional 3D metal printing methods - Enabling the creation of intricate metal structures with high aspect ratios

Benefits: - Cost-effective production of high-quality metal structures - Enhanced design flexibility and customization options - Improved efficiency in manufacturing processes

Commercial Applications: Title: Innovative 3D Metal Printing Method for High-Aspect-Ratio Structures This technology can revolutionize industries requiring complex metal structures, such as aerospace, medical, and automotive sectors. It offers a cost-effective solution for producing high-quality, customized metal parts with intricate designs.

Questions about 3D Metal Printing Method for High-Aspect-Ratio Structures: 1. How does this method compare to traditional 3D metal printing techniques?

  - This method combines metal-containing and plastic materials to overcome limitations of traditional methods and enable the construction of high-aspect-ratio structures.

2. What are the potential cost savings associated with using this innovative printing method?

  - By utilizing plastic support material and cost-effective 3D printing technologies like FDM, this method offers a more affordable solution for producing complex metal structures.


Original Abstract Submitted

in order to improve three-dimensional (3d) printing a high-aspect-ratio three-dimensional metal structures, there is provided a printing method that builds a wall comprising a center part made out of a metal-containing material and left and right parts made out of a plastic material forming first and second supporting wall elements. the plastic support material may be used to enable the build-up of a high-aspect-ratio 3d structure. the proposed printing strategy may be applicable to a cost-effective 3d printing technology, such as fused deposition molding (fdm).