Hyundai motor company (20240339900). HAIRPIN ALIGNMENT DEVICE FOR HAIRPIN WINDING MOTOR AND HAIRPIN ALIGNMENT METHOD USING THE SAME simplified abstract

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HAIRPIN ALIGNMENT DEVICE FOR HAIRPIN WINDING MOTOR AND HAIRPIN ALIGNMENT METHOD USING THE SAME

Organization Name

hyundai motor company

Inventor(s)

Jaehwan Lee of Gimhae-si (KR)

HAIRPIN ALIGNMENT DEVICE FOR HAIRPIN WINDING MOTOR AND HAIRPIN ALIGNMENT METHOD USING THE SAME - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240339900 titled 'HAIRPIN ALIGNMENT DEVICE FOR HAIRPIN WINDING MOTOR AND HAIRPIN ALIGNMENT METHOD USING THE SAME

The abstract describes a hairpin alignment device for a hairpin winding motor, including a rotation unit with a dummy core that rotates by a predetermined angle, an alignment unit with push bars for hairpin alignment, a guide unit for pre-aligning hairpins to slots, and a handling gripper for supplying hairpins to slots.

  • Rotation unit with dummy core for rotating by a predetermined angle
  • Alignment unit with push bars for hairpin alignment
  • Guide unit for pre-aligning hairpins to slots
  • Handling gripper for supplying hairpins to slots
  • Device designed for hairpin winding motors

Potential Applications: - Manufacturing of hairpin winding motors - Industrial automation processes - Electrical motor production

Problems Solved: - Efficient hairpin alignment in motor winding process - Improved accuracy and speed in motor production

Benefits: - Increased productivity in motor manufacturing - Enhanced precision in hairpin alignment - Reduction in manual labor requirements

Commercial Applications: Title: "Hairpin Alignment Device for Motor Winding: Commercial Uses and Market Impact" Description: This technology can be utilized in the production of various types of motors, leading to streamlined manufacturing processes and improved product quality. The market implications include increased efficiency and cost-effectiveness for companies in the motor industry.

Prior Art: Readers can explore prior patents related to hairpin alignment devices in motor production to understand the evolution of this technology and potential areas for further innovation.

Frequently Updated Research: Stay informed about the latest advancements in hairpin winding motor technology, including updates on alignment devices and automation solutions.

Questions about Hairpin Alignment Devices: 1. How does the rotation unit in the device contribute to efficient hairpin alignment? 2. What are the key advantages of using push bars in the alignment unit for hairpin winding?


Original Abstract Submitted

a hairpin alignment device for the hairpin winding motor according to an embodiment includes a rotation unit in which the dummy core is mounted in the center and rotates the dummy core by a first predetermined angle in correspondence with the number of slots, an alignment unit disposed on the upper surface of the rotation unit, and including a plurality of push bars disposed along the upper end circumference of the dummy core and reciprocating in a radial direction with respect to the hairpin, a guide unit disposed on the side of the rotation unit, selectively operating with the hairpin overlapped in each layer when pre-aligning the hairpin to the slot, and moving the overlapping hairpin outward in a radial direction to secure an inserting space of the hairpin, and a handling gripper adjacent to the rotation unit and supplying the hairpin to the slot.