Gm global technology operations llc (20240235304). HOLLOW COPPER ELECTRICAL CONDUCTORS simplified abstract
Contents
HOLLOW COPPER ELECTRICAL CONDUCTORS
Organization Name
gm global technology operations llc
Inventor(s)
Sayed Youssef Sayed Nagy of Troy MI (US)
Anil K. Sachdev of Rochester Hills MI (US)
Anthony Michael Coppola of Rochester Hills MI (US)
HOLLOW COPPER ELECTRICAL CONDUCTORS - A simplified explanation of the abstract
This abstract first appeared for US patent application 20240235304 titled 'HOLLOW COPPER ELECTRICAL CONDUCTORS
Simplified Explanation: The patent application describes a process for creating a hollow electrical coil for an electric motor by using a sacrificial insert material to form the coil shape, copper plating the insert, removing the sacrificial material to create a hollow passage, coating the exterior with insulating adhesive, and compressing the coil until the adhesive sets.
- The process involves forming a sacrificial insert material into a coil shape.
- The coil-shaped insert is copper plated in a plating bath.
- The sacrificial material is removed to create a hollow passage within the copper coil.
- The exterior of the hollow copper coil is coated with insulating adhesive.
- The coil is compressed to set the insulating adhesive.
Potential Applications: 1. Electric motor manufacturing. 2. Electrical engineering for various applications. 3. Automotive industry for electric vehicles. 4. Renewable energy systems.
Problems Solved: 1. Creating hollow electrical coils efficiently. 2. Enhancing the insulation of copper coils. 3. Improving the performance of electric motors.
Benefits: 1. Increased efficiency in electric motor operation. 2. Enhanced insulation properties. 3. Cost-effective manufacturing process.
Commercial Applications: Electric Motor Industry: Revolutionizing the production of electric motors with more efficient and insulated coils.
Prior Art: Prior art related to this technology can be found in patents and research papers on methods for manufacturing hollow electrical coils and improving insulation in electric motor components.
Frequently Updated Research: Researchers are continually exploring new materials and techniques to enhance the performance and efficiency of electric motors, including advancements in coil manufacturing processes.
Questions about Hollow Electrical Coils: 1. How does the use of sacrificial insert materials improve the manufacturing process of hollow electrical coils?
- The sacrificial insert materials allow for the creation of a hollow passage within the copper coil, enhancing its efficiency and insulation properties.
2. What are the potential applications of hollow electrical coils beyond electric motors?
- Hollow electrical coils can be used in various electrical engineering applications, such as transformers and generators, to improve performance and efficiency.
Original Abstract Submitted
a process for making a hollow electrical coil for an electric motor includes forming a sacrificial insert material into a coil shaped insert. the coil shaped insert is placed into a copper plating bath and a copper plated coil shaped member is removed from the copper plating bath. the sacrificial material is removed from within the copper plated coil shaped member to create a hollow passage through a hollow copper coil shaped member. an exterior of the hollow copper coil shaped member is coated with an insulating adhesive material and the copper coil shaped member is compressed until the insulating adhesive material is set.
