GENERAL ELECTRIC COMPANY (20240229648). EROSION-SHIELDED TURBINE BLADES AND METHODS OF MANUFACTURING THE SAME simplified abstract

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EROSION-SHIELDED TURBINE BLADES AND METHODS OF MANUFACTURING THE SAME

Organization Name

GENERAL ELECTRIC COMPANY

Inventor(s)

Ananda Barua of Schenectady NY (US)

Changjie Sun of Clifton Park NY (US)

Christopher Edward Wolfe of Niskayuna NY (US)

John Matthew Sassatelli of Valley Falls NY (US)

EROSION-SHIELDED TURBINE BLADES AND METHODS OF MANUFACTURING THE SAME - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240229648 titled 'EROSION-SHIELDED TURBINE BLADES AND METHODS OF MANUFACTURING THE SAME

Simplified Explanation

The method involves manufacturing erosion-shielded turbine blades using additive manufacturing technology.

  • Printing a green body part with erosion-resistant material.
  • Sintering the green body part to create an erosion shield.
  • Attaching the erosion shield to the leading edge of the turbine blade.

Key Features and Innovation

  • Additive manufacturing process used to create erosion-resistant turbine blades.
  • Erosion shield protects the leading edge of the turbine blade.
  • Green body part sintering process ensures densified erosion-resistant material.

Potential Applications

  • Aerospace industry for turbine engines.
  • Power generation for gas turbines.
  • Marine industry for ship propulsion systems.

Problems Solved

  • Protects turbine blades from erosion damage.
  • Increases the lifespan of turbine blades.
  • Improves overall efficiency of rotary machines.

Benefits

  • Enhanced durability and longevity of turbine blades.
  • Reduced maintenance and replacement costs.
  • Improved performance and efficiency of rotary machines.

Commercial Applications

      1. Erosion-Shielded Turbine Blades: Revolutionizing Turbine Technology

The technology can be applied in various industries, including aerospace, power generation, and marine, to enhance the performance and durability of turbine blades. This innovation has the potential to significantly impact the efficiency and reliability of rotary machines, leading to cost savings and improved operational capabilities.

Prior Art

For prior art related to erosion-resistant turbine blades, researchers can explore patents and publications in the field of additive manufacturing, turbine technology, and erosion protection methods. IPC codes such as B22F 3/105 and CPC codes like B22F 3/10504 may be relevant for further investigation.

Frequently Updated Research

Stay updated on the latest advancements in additive manufacturing techniques, erosion-resistant materials, and turbine blade technology to ensure the continued evolution and optimization of erosion-shielded turbine blades.

Questions about Erosion-Shielded Turbine Blades

How does additive manufacturing technology improve the manufacturing process of turbine blades?

Additive manufacturing allows for the precise deposition of erosion-resistant materials, resulting in customized and durable turbine blades.

What are the potential cost savings associated with using erosion-shielded turbine blades?

By extending the lifespan of turbine blades and reducing maintenance requirements, erosion-shielded blades can lead to significant cost savings for industries reliant on rotary machines.


Original Abstract Submitted

a method of manufacturing an erosion-shielded turbine blade includes providing a turbine blade for use with a rotary machine. the turbine blade includes an airfoil extending between a root and a tip. the airfoil includes a pressure side and an opposite suction side, and each of the pressure and suction sides extends between a leading edge and a trailing edge. the method also includes printing a green body part by an additive manufacturing process by selectively depositing a binder solution across a particulate erosion-resistant material, and sintering the green body part to produce a post-sintering erosion shield that includes densified erosion-resistant material. the method also includes coupling the erosion shield to the leading edge of the turbine blade.