Applied Optimization, Inc. (20240269746). ADDITIVE MANUFACTURING PROCESS MONITORING AND CALIBRATION simplified abstract
Contents
ADDITIVE MANUFACTURING PROCESS MONITORING AND CALIBRATION
Organization Name
Inventor(s)
Anil Chaudhary of Fairborn OH (US)
Ethan Van Tilberg of Fairborn OH (US)
Andrew Volk of Fairborn OH (US)
Brandon Baucher of Fairborn OH (US)
Alex Istrate of Fairborn OH (US)
ADDITIVE MANUFACTURING PROCESS MONITORING AND CALIBRATION - A simplified explanation of the abstract
This abstract first appeared for US patent application 20240269746 titled 'ADDITIVE MANUFACTURING PROCESS MONITORING AND CALIBRATION
Simplified Explanation: The patent application describes a system that includes an additive manufacturing machine, an optics assembly, two sensors of different configurations, and a controller. The machine adds material to a workpiece by scanning a build beam across a region of interest. The optics assembly separates emitted radiation into two beams, which are then detected by the sensors. The controller calibrates the second sensor based on the information received from the sensors.
Key Features and Innovation:
- Additive manufacturing machine for selective scanning and material addition.
- Optics assembly for separating emitted radiation into two beams.
- Two sensors of different configurations for detecting the beams.
- Controller for calibrating the second sensor based on sensor information.
Potential Applications: The technology can be used in various industries such as aerospace, automotive, and healthcare for advanced manufacturing processes.
Problems Solved: The system improves the accuracy and efficiency of additive manufacturing by calibrating sensors to ensure precise material addition.
Benefits:
- Enhanced accuracy in material addition.
- Improved efficiency in additive manufacturing processes.
- Calibration for better sensor performance.
Commercial Applications: Potential commercial applications include 3D printing, prototyping, and custom manufacturing services for industries requiring high precision and quality.
Prior Art: Readers can explore prior patents related to additive manufacturing systems, optics assemblies, and sensor calibration techniques to understand the existing technology landscape.
Frequently Updated Research: Stay updated on advancements in additive manufacturing, sensor technology, and calibration methods to enhance the system's performance and capabilities.
Questions about Additive Manufacturing System: 1. How does the calibration process improve the performance of the sensors in the system? 2. What are the potential challenges in integrating this technology into existing manufacturing processes?
Original Abstract Submitted
an exemplary system generally includes an additive manufacturing machine, an optics assembly, a first sensor, a second sensor of a different configuration from the first sensor, and a controller. the additive manufacturing machine is configured to selectively scan a build beam across a region of interest to thereby add material to a workpiece at a moving build point located in the region of interest. the optics assembly is configured to separate electromagnetic radiation emitted from the region of interest into a first beam and a second beam. the first sensor is configured to receive the first beam and to generate first information related to the first beam. the second sensor is configured to receive the second beam and to generate second information related to the second beam. the controller is configured to calibrate the second sensor based upon the first information and the second information.
