20240055926. BUSBAR BASE PLATE simplified abstract (BorgWarner Inc.)

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BUSBAR BASE PLATE

Organization Name

BorgWarner Inc.

Inventor(s)

Mariusz J. Kalisz of Noblesville IN (US)

Timothy J. Alfermann of Carmel IN (US)

Timothy J. Sailors, Jr. of Carmel IN (US)

BUSBAR BASE PLATE - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240055926 titled 'BUSBAR BASE PLATE

Simplified Explanation

The abstract describes a stator assembly for an electric machine, including stator leads, a busbar assembly, and an alignment plate.

  • Stator assembly includes stator leads extending from one end of the stator core.
  • Busbar assembly consists of a busbar body supporting lead connectors connected to stator leads.
  • Alignment plate is placed between the stator assembly and busbar assembly.
  • Alignment plate has a rigid base plate with openings aligned with stator leads for close running fit.
    • Potential Applications:**
  • Electric machines
  • Motors
  • Generators
    • Problems Solved:**
  • Ensures proper alignment and connection of stator leads to busbar assembly
  • Provides stability and support for lead connectors
    • Benefits:**
  • Improved efficiency of electric machines
  • Enhanced reliability of connections
  • Simplified assembly process


Original Abstract Submitted

a stator assembly of an electric machine includes of stator leads extending outward from one end of the stator core. a busbar assembly includes a busbar body supporting a plurality of lead connectors that are connected to corresponding stator leads. an alignment plate is interposed between the stator assembly and the busbar assembly. the alignment plate includes a rigid base plate having a planar bottom face supported on the top surface of the end turns and an opposite top face supporting the busbar body. the base plate defines a plurality of openings corresponding to the plurality of stator leads and arranged to be aligned with the stator leads. one or more of the stator leads extends through a corresponding one of the plurality of openings. each of the openings is sized and configured for a close running fit with the stator lead or leads extending therethrough.