20240019007. COMPOSITE BRAKE ROTOR simplified abstract (GM GLOBAL TECHNOLOGY OPERATIONS LLC)

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COMPOSITE BRAKE ROTOR

Organization Name

GM GLOBAL TECHNOLOGY OPERATIONS LLC

Inventor(s)

Heewook Lee of Oakland Township MI (US)

Zhongyi Liu of Troy MI (US)

Anil K. Sachdev of Rochester Hills MI (US)

Tyson Whittier Brown of Royal Oak MI (US)

Ratandeep Singh Kukreja of Auburn Hills MI (US)

COMPOSITE BRAKE ROTOR - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240019007 titled 'COMPOSITE BRAKE ROTOR

Simplified Explanation

The abstract describes a brake rotor with a composite structure. The rotor includes an annular body with opposite friction surfaces. The body consists of a core made of an Al-Si alloy, a thermal barrier layer made of a thermally insulating material, and a wear-resistant layer made of an Fe-Al-Si-Zr alloy. The wear-resistant layer forms one of the friction surfaces of the rotor.

  • The brake rotor has a composite structure with multiple layers.
  • The core of the rotor is made of an Al-Si alloy.
  • A thermal barrier layer is applied on the core to provide thermal insulation.
  • A wear-resistant layer made of an Fe-Al-Si-Zr alloy is applied on top of the thermal barrier layer.
  • The wear-resistant layer forms one of the friction surfaces of the rotor.

Potential applications of this technology:

  • Automotive industry: The brake rotor can be used in vehicles to improve braking performance and durability.
  • Aerospace industry: The composite structure can be utilized in aircraft braking systems to enhance safety and reliability.

Problems solved by this technology:

  • Improved heat dissipation: The thermal barrier layer helps in reducing heat transfer to the core, preventing overheating and potential brake failure.
  • Enhanced wear resistance: The wear-resistant layer provides a durable surface that can withstand friction and wear, increasing the lifespan of the brake rotor.

Benefits of this technology:

  • Improved braking performance: The composite structure and wear-resistant layer contribute to better braking efficiency and responsiveness.
  • Increased durability: The use of a wear-resistant layer extends the lifespan of the brake rotor, reducing the need for frequent replacements.
  • Enhanced safety: The improved heat dissipation and wear resistance ensure reliable and consistent braking, enhancing overall safety in automotive and aerospace applications.


Original Abstract Submitted

a brake rotor having a composite structure may include an annular body defining opposite friction surfaces of the brake rotor. the annular body may include a core made of an al—si alloy, a thermal barrier layer made of a thermally insulating material disposed on the core, and a wear-resistant layer made of an fe—al—si—zr alloy disposed on the core over the thermal barrier layer. the wear-resistant layer may define a first one of the opposite friction surfaces of the annular body.