18558366. COATED TOOL AND CUTTING TOOL simplified abstract (KYOCERA CORPORATION)

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COATED TOOL AND CUTTING TOOL

Organization Name

KYOCERA CORPORATION

Inventor(s)

Masahiro Waki of Satsumasendai·shi, Kagoshima (JP)

Risa Koda of Satsumasendai·shi, Kagoshima (JP)

COATED TOOL AND CUTTING TOOL - A simplified explanation of the abstract

This abstract first appeared for US patent application 18558366 titled 'COATED TOOL AND CUTTING TOOL

Simplified Explanation: The patent application describes a coated tool with a base made of WC-based cemented carbide and a diamond film on top. The base has a specific composition gradient and interface structure to enhance performance.

  • The coated tool has a base made of WC-based cemented carbide and a diamond film on top.
  • The base has a lower binding phase content at the surface compared to the midportion.
  • The interface region between the base and the diamond film has isolated WC particles for improved properties.
  • The number of isolated WC particles per interface length is limited to enhance tool performance.
  • The innovation is also applied to cutting tools for various applications.

Potential Applications: 1. Cutting tools for machining operations. 2. Drilling tools for geological exploration. 3. Wear-resistant components in industrial machinery.

Problems Solved: 1. Enhanced tool performance and durability. 2. Improved cutting efficiency and precision. 3. Increased wear resistance in harsh environments.

Benefits: 1. Extended tool lifespan. 2. Higher machining accuracy. 3. Reduced tool maintenance costs.

Commercial Applications: Advanced Coated Tools for Precision Machining: Enhancing tool performance and durability for various industries.

Prior Art: Readers can explore prior research on WC-based coatings, diamond films, and cutting tool innovations in materials science and engineering journals.

Frequently Updated Research: Stay updated on advancements in WC-based coatings, diamond film deposition techniques, and cutting tool design for precision machining applications.

Questions about Coated Tools: 1. How does the composition gradient in the base of the coated tool affect its performance? 2. What are the key advantages of using isolated WC particles at the interface with the diamond film?


Original Abstract Submitted

A coated tool in a non-limiting embodiment of the present disclosure includes a base composed of WC-based cemented carbide including a WC particle and a binding phase, and a diamond film located on the base. In a cross section orthogonal to a surface of the coated tool, the base has a lower content of the binding phase in a surface of the base than a midportion of the base. In an interface region between the base and the diamond film, a WC particle located away from the base is an isolated WC particle, and the number of the isolated WC particle present per interface length of 10 μm is 4 or less. A cutting tool in a non-limiting embodiment of the present disclosure includes the above coated tool.