18364868. HOLLOW COPPER ELECTRICAL CONDUCTORS simplified abstract (GM Global Technology Operations LLC)

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HOLLOW COPPER ELECTRICAL CONDUCTORS

Organization Name

GM Global Technology Operations LLC

Inventor(s)

Sayed Youssef Sayed Nagy of Troy MI (US)

Anil K. Sachdev of Rochester Hills MI (US)

Anthony Michael Coppola of Rochester Hills MI (US)

Jian Yao of Shanghai (CN)

Chengwu Duan of Shanghai (CN)

HOLLOW COPPER ELECTRICAL CONDUCTORS - A simplified explanation of the abstract

This abstract first appeared for US patent application 18364868 titled 'HOLLOW COPPER ELECTRICAL CONDUCTORS

The process described in the abstract involves creating a hollow electrical coil for an electric motor by using a sacrificial insert material and copper plating.

  • A sacrificial insert material is formed into a coil shaped insert.
  • The coil shaped insert is placed into a copper plating bath.
  • A copper plated coil shaped member is removed from the copper plating bath.
  • The sacrificial material is removed from within the copper plated member to create a hollow passage.
  • The exterior of the hollow copper coil shaped member is coated with an insulating adhesive material.
  • The copper coil shaped member is compressed until the insulating adhesive material is set.

Potential Applications: - Electric motor manufacturing - Electrical engineering - Industrial automation

Problems Solved: - Creating hollow electrical coils efficiently - Improving the performance of electric motors - Enhancing the insulation of electrical components

Benefits: - Increased efficiency in electric motor operation - Enhanced durability of electrical coils - Improved insulation for safety and performance

Commercial Applications: Title: Hollow Copper Coil Manufacturing Process for Electric Motors This technology can be used in the manufacturing of electric motors for various applications such as automotive, industrial machinery, and consumer electronics. The process offers a cost-effective and efficient way to produce high-quality hollow electrical coils.

Questions about the technology: 1. How does the use of sacrificial insert material improve the manufacturing process of hollow electrical coils? 2. What are the advantages of using copper plating in creating hollow electrical coils for electric motors?


Original Abstract Submitted

A process for making a hollow electrical coil for an electric motor includes forming a sacrificial insert material into a coil shaped insert. The coil shaped insert is placed into a copper plating bath and a copper plated coil shaped member is removed from the copper plating bath. The sacrificial material is removed from within the copper plated coil shaped member to create a hollow passage through a hollow copper coil shaped member. An exterior of the hollow copper coil shaped member is coated with an insulating adhesive material and the copper coil shaped member is compressed until the insulating adhesive material is set.