18323791. METHODS OF ADDITIVELY MANUFACTURING A MANUFACTURED COMPONENT, ADDITIVE MANUFACTURING SYSTEMS THAT PERFORM THE METHODS, AND STORAGE MEDIA THAT DIRECTS ADDITIVE MANUFACTURING SYSTEMS TO PERFORM THE METHODS simplified abstract (THE BOEING COMPANY)
Contents
- 1 METHODS OF ADDITIVELY MANUFACTURING A MANUFACTURED COMPONENT, ADDITIVE MANUFACTURING SYSTEMS THAT PERFORM THE METHODS, AND STORAGE MEDIA THAT DIRECTS ADDITIVE MANUFACTURING SYSTEMS TO PERFORM THE METHODS
- 1.1 Organization Name
- 1.2 Inventor(s)
- 1.3 METHODS OF ADDITIVELY MANUFACTURING A MANUFACTURED COMPONENT, ADDITIVE MANUFACTURING SYSTEMS THAT PERFORM THE METHODS, AND STORAGE MEDIA THAT DIRECTS ADDITIVE MANUFACTURING SYSTEMS TO PERFORM THE METHODS - A simplified explanation of the abstract
- 1.4 Original Abstract Submitted
METHODS OF ADDITIVELY MANUFACTURING A MANUFACTURED COMPONENT, ADDITIVE MANUFACTURING SYSTEMS THAT PERFORM THE METHODS, AND STORAGE MEDIA THAT DIRECTS ADDITIVE MANUFACTURING SYSTEMS TO PERFORM THE METHODS
Organization Name
Inventor(s)
Dana A. Henshaw of Seattle WA (US)
Eric M. Chapman of Bonney Lake WA (US)
METHODS OF ADDITIVELY MANUFACTURING A MANUFACTURED COMPONENT, ADDITIVE MANUFACTURING SYSTEMS THAT PERFORM THE METHODS, AND STORAGE MEDIA THAT DIRECTS ADDITIVE MANUFACTURING SYSTEMS TO PERFORM THE METHODS - A simplified explanation of the abstract
This abstract first appeared for US patent application 18323791 titled 'METHODS OF ADDITIVELY MANUFACTURING A MANUFACTURED COMPONENT, ADDITIVE MANUFACTURING SYSTEMS THAT PERFORM THE METHODS, AND STORAGE MEDIA THAT DIRECTS ADDITIVE MANUFACTURING SYSTEMS TO PERFORM THE METHODS
Abstract: Methods of manufacturing a manufactured component, additive manufacturing systems that perform the methods, and storage media that directs additive manufacturing systems to perform the methods. The methods include supplying a feedstock material along a scan path. The methods also include delivering, to an addition location, an amount of energy sufficient to form a melt pool of the feedstock material at the addition location. The methods further include, during the delivering the amount of energy, moving the addition location along the scan path to move the melt pool along the scan path and define a consolidated material track from the feedstock material. The methods also include determining that the melt pool is within a threshold proximity of a merge region and adjusting a process parameter value of the additive manufacturing system from a process parameter pre-merge-region value to a process parameter post-merge-region value that differs from the process parameter pre-merge-region value.
Key Features and Innovation:
- Supplying feedstock material along a scan path
- Delivering energy to form a melt pool at an addition location
- Moving the addition location along the scan path to define a consolidated material track
- Adjusting process parameter values based on the proximity to a merge region
Potential Applications: This technology can be used in various industries such as aerospace, automotive, and medical for manufacturing complex components with high precision.
Problems Solved: This technology addresses the need for efficient and precise additive manufacturing processes that can produce high-quality components.
Benefits:
- Improved manufacturing efficiency
- Enhanced precision in component production
- Ability to create complex geometries
Commercial Applications: Additive manufacturing systems incorporating these methods can be used in industries such as aerospace, automotive, and medical for producing components with high precision and quality.
Prior Art: Prior research in additive manufacturing and materials science can provide insights into similar methods and technologies.
Frequently Updated Research: Stay updated on the latest advancements in additive manufacturing processes and materials science to enhance the efficiency and quality of manufactured components.
Questions about Additive Manufacturing Methods: 1. How does the technology of adjusting process parameters based on the proximity to a merge region improve additive manufacturing processes? Adjusting process parameters based on the proximity to a merge region ensures the quality and integrity of the manufactured component by optimizing the material deposition process.
2. What are the potential challenges in implementing these additive manufacturing methods in industrial settings? Implementing these methods in industrial settings may require specialized equipment and training to ensure proper execution and quality control.
Original Abstract Submitted
Methods of manufacturing a manufactured component, additive manufacturing systems that perform the methods, and storage media that directs additive manufacturing systems to perform the methods. The methods include supplying a feedstock material along a scan path. The methods also include delivering, to an addition location, an amount of energy sufficient to form a melt pool of the feedstock material at the addition location. The methods further include, during the delivering the amount of energy, moving the addition location along the scan path to move the melt pool along the scan path and define a consolidated material track from the feedstock material. The methods also include determining that the melt pool is within a threshold proximity of a merge region and adjusting a process parameter value of the additive manufacturing system from a process parameter pre-merge-region value to a process parameter post-merge-region value that differs from the process parameter pre-merge-region value.
