Headmade Materials GmbH (20240351106). BINDER COMPONENT FOR A FEEDSTOCK COMPOUND FOR USE IN A SHAPING AND SINTERING PROCESS, PARTICULATE FEEDSTOCK COMPOUND, AND SHAPING AND SINTERING PROCESS simplified abstract

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BINDER COMPONENT FOR A FEEDSTOCK COMPOUND FOR USE IN A SHAPING AND SINTERING PROCESS, PARTICULATE FEEDSTOCK COMPOUND, AND SHAPING AND SINTERING PROCESS

Organization Name

Headmade Materials GmbH

Inventor(s)

Christian Staudigel of Unterpleichfeld (DE)

Christian Fischer of Unterpleichfeld (DE)

BINDER COMPONENT FOR A FEEDSTOCK COMPOUND FOR USE IN A SHAPING AND SINTERING PROCESS, PARTICULATE FEEDSTOCK COMPOUND, AND SHAPING AND SINTERING PROCESS - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240351106 titled 'BINDER COMPONENT FOR A FEEDSTOCK COMPOUND FOR USE IN A SHAPING AND SINTERING PROCESS, PARTICULATE FEEDSTOCK COMPOUND, AND SHAPING AND SINTERING PROCESS

The abstract describes a binder component for a feedstock compound used in shaping and sintering processes. The binder component consists of a combination of two different thermoplastic and/or wax-type materials with distinct properties such as solubility, degradability, and volatility.

  • The binder component contains 3 to 70% by volume of the first thermoplastic and/or wax-type material and 30 to 97% by volume of the second thermoplastic and/or wax-type material.
  • The first material is less soluble, less degradable, or less volatile than the second material.
  • The binder component has a temperature below 120°C at the intersection of the storage modulus and loss modulus curves in a dynamic viscoelasticity measurement.
  • The feedstock compound, which includes the binder component and non-organic sinterable particles, can be used in additive manufacturing, injection molding, pressing, or casting processes.

Potential Applications: - Additive manufacturing - Injection molding - Pressing processes - Casting processes

Problems Solved: - Improved control over the properties of the binder component - Enhanced performance in shaping and sintering processes - Increased efficiency in manufacturing processes

Benefits: - Enhanced material properties - Greater flexibility in process control - Improved product quality and consistency

Commercial Applications: Title: Advanced Binder Component for Shaping and Sintering Processes This technology can be utilized in various industries such as automotive, aerospace, and consumer goods manufacturing for producing high-quality components with complex geometries.

Questions about the technology: 1. How does the combination of two different thermoplastic and/or wax-type materials improve the performance of the binder component? 2. What are the specific advantages of using this binder component in additive manufacturing processes?


Original Abstract Submitted

a binder component for a feedstock compound for use in a shaping and sintering process comprises b-i) 3 to 70% by volume of at least one first thermoplastic and/or wax-type material, and b-li) 30 to 97% by volume of at least one second thermoplastic and/or wax-type material, based on the total volume of the binder component. the first thermoplastic and/or wax-type material and the second thermoplastic and/or wax-type material differ in at least one property which property is selected from (1) solubility in a solvent, (2) degradability induced by heat and/or a reactant, and (3) volatility. the first thermoplastic and/or wax-type material is less soluble, less degradable or less volatile than the second thermoplastic and/or wax-type material. tis below 120� c., wherein tis the temperature at the intersection between the storage modulus g′ curve and the loss modulus g″ curve in a dynamic viscoelasticity measurement of the binder component. the feedstock compound containing the binder component and non-organic sinterable particles is used in an additive manufacturing process, an injection molding process, a pressing process or a casting process.