Headmade Materials GmbH (20240351099). BINDER COMPONENT FOR A PARTICULATE FEEDSTOCK COMPOUND FOR USE IN A SHAPING AND SINTERING PROCESS, PARTICULATE FEEDSTOCK COMPOUND, AND SHAPING AND SINTERING PROCESS simplified abstract

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BINDER COMPONENT FOR A PARTICULATE FEEDSTOCK COMPOUND FOR USE IN A SHAPING AND SINTERING PROCESS, PARTICULATE FEEDSTOCK COMPOUND, AND SHAPING AND SINTERING PROCESS

Organization Name

Headmade Materials GmbH

Inventor(s)

Christian Staudigel of Unterpleichfeld (DE)

Christian Fischer of Unterpleichfeld (DE)

BINDER COMPONENT FOR A PARTICULATE FEEDSTOCK COMPOUND FOR USE IN A SHAPING AND SINTERING PROCESS, PARTICULATE FEEDSTOCK COMPOUND, AND SHAPING AND SINTERING PROCESS - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240351099 titled 'BINDER COMPONENT FOR A PARTICULATE FEEDSTOCK COMPOUND FOR USE IN A SHAPING AND SINTERING PROCESS, PARTICULATE FEEDSTOCK COMPOUND, AND SHAPING AND SINTERING PROCESS

The abstract describes a binder component for a feedstock compound used in shaping and sintering processes. The binder component consists of a combination of two different thermoplastic and/or wax-type materials with varying properties such as solubility, degradability, and volatility.

  • The binder component contains 3 to 70% of the first thermoplastic and/or wax-type material and 30 to 97% of the second thermoplastic and/or wax-type material.
  • The first material is less soluble, less degradable, or less volatile than the second material.
  • The binder component has a low melt viscosity below 6 Pa·s at 130°C and a shear rate of 1 s.
  • The feedstock compound, which includes the binder component and non-organic sinterable particles, can be used in additive manufacturing, injection molding, pressing, or casting processes.

Potential Applications: - Additive manufacturing - Injection molding - Pressing processes - Casting processes

Problems Solved: - Improved binding of sinterable particles - Enhanced shaping and sintering processes - Reduced viscosity for better flow properties

Benefits: - Enhanced material properties - Increased process efficiency - Cost-effective production

Commercial Applications: Title: Advanced Binder Component for Shaping and Sintering Processes This technology can be utilized in industries such as: - Aerospace - Automotive - Electronics - Medical devices

Questions about the technology: 1. How does the combination of two different thermoplastic and/or wax-type materials improve the binding properties in the feedstock compound? 2. What are the specific advantages of using a binder component with low melt viscosity in shaping and sintering processes?


Original Abstract Submitted

a binder component for a feedstock compound for use in a shaping and sintering process comprises b-i) 3 to 70% by volume of at least one first thermoplastic and/or wax-type material, and b-ii) 30 to 97% by volume of at least one second thermoplastic and/or wax-type material, based on the total volume of the binder component. the first thermoplastic and/or wax-type material and the second thermoplastic and/or wax-type material differ in at least one property which property is selected from (1) solubility in a solvent, (2) degradability induced by heat and/or a reactant, and (3) volatility. the first thermoplastic and/or wax-type material is less soluble, less degradable or less volatile than the second thermoplastic and/or wax-type material. the binder component exhibits a melt viscosity, as determined at a temperature of 130� c.; and at a shear rate of 1 s, of below 6 pa�s. the feedstock compound containing the binder component and non-organic sinterable particles is used in an additive manufacturing process, an injection molding process, a pressing process or a casting process.