18745028. HAIRPIN ALIGNMENT DEVICE FOR HAIRPIN WINDING MOTOR AND HAIRPIN ALIGNMENT METHOD USING THE SAME simplified abstract (Kia Corporation)

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HAIRPIN ALIGNMENT DEVICE FOR HAIRPIN WINDING MOTOR AND HAIRPIN ALIGNMENT METHOD USING THE SAME

Organization Name

Kia Corporation

Inventor(s)

Jaehwan Lee of Gimhae-si (KR)

HAIRPIN ALIGNMENT DEVICE FOR HAIRPIN WINDING MOTOR AND HAIRPIN ALIGNMENT METHOD USING THE SAME - A simplified explanation of the abstract

This abstract first appeared for US patent application 18745028 titled 'HAIRPIN ALIGNMENT DEVICE FOR HAIRPIN WINDING MOTOR AND HAIRPIN ALIGNMENT METHOD USING THE SAME

The hairpin alignment device for the hairpin winding motor described in the abstract includes a rotation unit with a dummy core that rotates by a predetermined angle corresponding to the number of slots, an alignment unit with push bars for aligning the hairpin, a guide unit for pre-aligning the hairpin to the slot, and a handling gripper for supplying the hairpin to the slot.

  • Rotation unit with dummy core that rotates by a predetermined angle
  • Alignment unit with push bars for aligning the hairpin
  • Guide unit for pre-aligning the hairpin to the slot
  • Handling gripper for supplying the hairpin to the slot

Potential Applications: - Manufacturing of hairpin winding motors - Industrial automation processes

Problems Solved: - Ensures accurate alignment of hairpins in the winding motor - Increases efficiency in the manufacturing process

Benefits: - Improved precision in hairpin alignment - Streamlined manufacturing process - Enhanced productivity in motor production

Commercial Applications: Title: Hairpin Alignment Device for Motor Manufacturing This technology can be used in the production of various types of motors, such as electric vehicle motors, industrial machinery motors, and household appliance motors. It can significantly improve the efficiency and accuracy of motor manufacturing processes, leading to cost savings and higher quality products.

Questions about Hairpin Alignment Device for Motor Manufacturing: 1. How does the hairpin alignment device improve the efficiency of motor manufacturing processes? 2. What are the potential applications of this technology in different industries?


Original Abstract Submitted

A hairpin alignment device for the hairpin winding motor according to an embodiment includes a rotation unit in which the dummy core is mounted in the center and rotates the dummy core by a first predetermined angle in correspondence with the number of slots, an alignment unit disposed on the upper surface of the rotation unit, and including a plurality of push bars disposed along the upper end circumference of the dummy core and reciprocating in a radial direction with respect to the hairpin, a guide unit disposed on the side of the rotation unit, selectively operating with the hairpin overlapped in each layer when pre-aligning the hairpin to the slot, and moving the overlapping hairpin outward in a radial direction to secure an inserting space of the hairpin, and a handling gripper adjacent to the rotation unit and supplying the hairpin to the slot.