18678924. METHOD TO PREPARE CATALYSTS WITH MODIFIED ACTIVE PHASE DISPERSION simplified abstract (SAUDI ARABIAN OIL COMPANY)
Contents
METHOD TO PREPARE CATALYSTS WITH MODIFIED ACTIVE PHASE DISPERSION
Organization Name
Inventor(s)
Omer Refa Koseoglu of Istanbul (TR)
Robert Peter Hodgkins of Dhahran (SA)
Koji Uchida of Kawasaki Kanagawa (JP)
METHOD TO PREPARE CATALYSTS WITH MODIFIED ACTIVE PHASE DISPERSION - A simplified explanation of the abstract
This abstract first appeared for US patent application 18678924 titled 'METHOD TO PREPARE CATALYSTS WITH MODIFIED ACTIVE PHASE DISPERSION
The abstract of the patent application describes methods for manufacturing catalyst particles containing one or more active metal components. These particles are composed of a composite material consisting of a granulating agent or binder, such as an inorganic oxide, and an ultra-stable Y (USY) zeolite with aluminum atoms in the framework substituted with zirconium, titanium, and/or hafnium atoms. The active phase components are added to the binder before mixing it with the post-framework modified USY zeolite, extruding the composite mixture, and forming the catalyst particles.
- The patent application focuses on manufacturing catalyst particles with improved stability and activity by incorporating active metal components into a binder material before forming the particles.
- The use of ultra-stable Y zeolite with post-framework modifications enhances the performance of the catalyst particles.
- Substituting aluminum atoms in the zeolite framework with zirconium, titanium, and/or hafnium atoms increases the durability and catalytic properties of the particles.
- The methods described in the patent application aim to optimize the composition and structure of catalyst particles for various industrial applications.
- By incorporating active metal components in the binder material prior to forming the catalyst particles, the efficiency and effectiveness of the catalysts are improved.
Potential Applications: - Catalytic converters in automotive exhaust systems - Petrochemical refining processes - Environmental remediation technologies - Chemical synthesis reactions
Problems Solved: - Enhanced stability and activity of catalyst particles - Improved durability and performance in various industrial applications - Optimization of composition and structure for specific catalytic processes
Benefits: - Increased efficiency in catalytic reactions - Extended lifespan of catalyst particles - Enhanced product yields in chemical processes - Reduced environmental impact of industrial activities
Commercial Applications: Title: Advanced Catalyst Particle Manufacturing for Enhanced Industrial Processes This technology can be applied in industries such as automotive, petrochemical, environmental, and chemical manufacturing for improved catalytic performance and efficiency. The market implications include cost savings, increased productivity, and reduced environmental footprint.
Questions about Catalyst Particle Manufacturing: 1. How does the incorporation of active metal components in the binder material improve the performance of catalyst particles? - By incorporating active metal components in the binder material, the catalyst particles exhibit enhanced catalytic activity and stability due to the optimized composition and structure.
2. What are the potential industrial applications of catalyst particles manufactured using the methods described in the patent application? - The catalyst particles can be used in various industries such as automotive, petrochemical, environmental, and chemical manufacturing for catalyzing specific reactions with improved efficiency and performance.
Original Abstract Submitted
Methods for manufacturing catalyst particles comprising one or more active metal components are provided. The particles are a composite of a granulating agent or binder material such as an inorganic oxide, and an ultra-stable Y (hereafter “USY”) zeolite in which some of the aluminum atoms in the framework are substituted with zirconium atoms and/or titanium atoms and/or hafnium atoms. The one or more active phase components are incorporated prior to mixing the binder with the post-framework modified USY zeolite, extruding the resulting composite mixture, and forming the catalyst particles. The one or more active phase components are incorporated in the binder material prior to forming the catalyst particles.
