18600250. ADDITIVE MANUFACTURING SYSTEMS WITH ERROR CORRECTION AND ASSOCIATED METHODS simplified abstract (Align Technology, Inc.)

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ADDITIVE MANUFACTURING SYSTEMS WITH ERROR CORRECTION AND ASSOCIATED METHODS

Organization Name

Align Technology, Inc.

Inventor(s)

Viswanath Meenakshisundaram of Santa Clara CA (US)

Nilesh Joshi of Cary NC (US)

ADDITIVE MANUFACTURING SYSTEMS WITH ERROR CORRECTION AND ASSOCIATED METHODS - A simplified explanation of the abstract

This abstract first appeared for US patent application 18600250 titled 'ADDITIVE MANUFACTURING SYSTEMS WITH ERROR CORRECTION AND ASSOCIATED METHODS

Simplified Explanation: This patent application describes systems and methods for manufacturing objects using additive manufacturing processes, sensors, and material removal devices to detect and correct errors in the object portions.

Key Features and Innovation:

  • System includes a printer assembly for additive manufacturing with a curable material, sensors, and a material removal device.
  • Object portions are formed using the printer assembly.
  • Sensor data is generated to detect errors in the object portions.
  • Errors are corrected by removing the region containing the error using the material removal device.

Potential Applications: This technology can be applied in various industries such as aerospace, automotive, medical, and consumer goods for rapid prototyping, customized manufacturing, and quality control processes.

Problems Solved: This technology addresses the challenges of detecting and correcting errors in additive manufacturing processes, ensuring the production of high-quality objects with minimal waste.

Benefits:

  • Improved accuracy and precision in manufacturing processes.
  • Cost-effective production of customized objects.
  • Enhanced quality control and error detection capabilities.

Commercial Applications: The technology can be utilized in industries such as aerospace for producing lightweight components, in the medical field for creating custom implants, and in consumer goods for manufacturing personalized products.

Prior Art: Readers can explore prior art related to additive manufacturing processes, sensor technology, and material removal devices to understand the evolution of this technology.

Frequently Updated Research: Stay updated on the latest advancements in additive manufacturing, sensor integration, and error detection techniques to enhance the efficiency and effectiveness of this technology.

Questions about Additive Manufacturing: 1. How does additive manufacturing differ from traditional manufacturing methods? 2. What are the key challenges in implementing additive manufacturing on an industrial scale?


Original Abstract Submitted

Systems and methods for manufacturing objects are provided herein. In some embodiments, a system includes a printer assembly configured to perform an additive manufacturing process with a curable material, at least one sensor, and a material removal device. The system can be configured to form an object portion from the curable material using the printer assembly. The system can be configured to generate sensor data of the object portion using the at least one sensor, and determine whether an error is present in the object portion based on the sensor data. In response to a determination that the error is present in the object portion, the system can be configured to remove a region of the object portion containing the error using the material removal device.