US Patent Application 18180872. SPATTER DETECTION METHOD simplified abstract

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SPATTER DETECTION METHOD

Organization Name

Honda Motor Co., Ltd.

Inventor(s)

Hiroki Toyoda of Tokyo (JP)

Xihao Tan of Tokyo (JP)

Hitoshi Saito of Tokyo (JP)

Shinya Watanabe of Tokyo (JP)

SPATTER DETECTION METHOD - A simplified explanation of the abstract

This abstract first appeared for US patent application 18180872 titled 'SPATTER DETECTION METHOD

Simplified Explanation

The patent application describes a spot welding method that uses a pulse-shaped waveform to supply a welding current to a workpiece.

  • The method involves maintaining the welding current within a set peak current range and then decreasing it towards a bottom current before increasing it back towards the peak current range.
  • This process is repeated for multiple cycles until the effective value of the welding current reaches a set target range.
  • The application also includes a spatter detection method that measures the pulse width in each cycle of the pulse-shaped waveform.
  • It detects the occurrence of spatter when the difference in pulse width between the current cycle and the previous cycle exceeds a width threshold value.


Original Abstract Submitted

A spot welding method includes supplying a welding current having a pulse-shaped waveform to a workpiece by alternately executing a step of maintaining the welding current within a set peak current range and a step of decreasing the welding current from the peak current range toward a bottom current and then increasing the welding current toward the peak current range when an effective value of the welding current reaches a set target range for a plurality of cycles. The spatter detection method includes measuring a pulse width IW(1), IW(2), . . . in each cycle of the pulse-shaped waveform and detecting the occurrence of spatter when a pulse width difference D(M)=IW(M)−IW(M−1) between a pulse width IW(M) in a target cycle (M-th cycle) and a pulse width IW(M−1) in a cycle immediately before the target cycle exceeds a width threshold value Dth.