US Patent Application 17877024. METHODS OF FORMING MAGNESIUM-BASED ALLOYS HAVING A BIMODAL MICROSTRUCTURE AND MAGNESIUM-BASED ALLOY COMPONENTS MADE THEREFROM simplified abstract

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METHODS OF FORMING MAGNESIUM-BASED ALLOYS HAVING A BIMODAL MICROSTRUCTURE AND MAGNESIUM-BASED ALLOY COMPONENTS MADE THEREFROM

Organization Name

GM GLOBAL TECHNOLOGY OPERATIONS LLC

Inventor(s)

Congjie Wang of Shanghai (CN)

Henry Zhan of Shanghai (CN)

Michael J. Lauckner of Oakland Township MI (US)

METHODS OF FORMING MAGNESIUM-BASED ALLOYS HAVING A BIMODAL MICROSTRUCTURE AND MAGNESIUM-BASED ALLOY COMPONENTS MADE THEREFROM - A simplified explanation of the abstract

This abstract first appeared for US patent application 17877024 titled 'METHODS OF FORMING MAGNESIUM-BASED ALLOYS HAVING A BIMODAL MICROSTRUCTURE AND MAGNESIUM-BASED ALLOY COMPONENTS MADE THEREFROM

Simplified Explanation

The patent application describes methods of making magnesium-based alloy components.

  • The methods involve subjecting a preform of a magnesium-based alloy to a high temperature and a deformation process.
  • This process creates a bimodal microstructure in the magnesium-based alloy component, with un-recrystallized regions distributed in a matrix of dynamically recrystallized grains.
  • The magnesium-based alloy used in the methods contains zinc (Zn) at a specific weight percentage, zirconium (Zr) at a specific weight percentage, and total impurities at a specific weight percentage.
  • The remaining balance of the alloy is made up of magnesium (Mg).
  • The patent also contemplates the use of these methods to produce hot-formed magnesium-based alloy components, specifically for automotive applications.


Original Abstract Submitted

Methods of making magnesium-based alloy components are provided. A preform of a magnesium-based alloy having a plurality of zirconium-rich domains distributed in a magnesium-alloy matrix is subjected to a temperature of ≥ about 360° C. and a deformation process that facilitates selective dynamic recrystallization to create a bimodal microstructure in the magnesium-based alloy component having a plurality of un-recrystallized regions distributed in a matrix comprising dynamically recrystallized grains. The magnesium-based alloy includes zinc (Zn) at ≥ about 2 to ≤ about 4 wt. % of the magnesium-based alloy, zirconium (Zr) at ≥ about 0.62 wt. % to ≤ about 1 wt. % of the magnesium-based alloy, total impurities at ≤ about 0.1 wt. % of the magnesium-based alloy, and a balance of magnesium (Mg). Hot-formed magnesium-based alloy components formed from such methods are also contemplated, including automotive components.