20240051025. ADDITIVELY MANUFACTURED POROUS COMPONENT STRUCTURE AND MEANS FOR MANUFACTURING SAME simplified abstract (Siemens Energy Global GmbH & Co. KG)

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ADDITIVELY MANUFACTURED POROUS COMPONENT STRUCTURE AND MEANS FOR MANUFACTURING SAME

Organization Name

Siemens Energy Global GmbH & Co. KG

Inventor(s)

Johannes Albert of Berlin (DE)

Jan Pascal Bogner of Berlin (DE)

Ole Geisen of Berlin (DE)

Michael Hajduk of Berlin (DE)

Timo Heitmann of Berlin (DE)

Christoph Kiener of München (DE)

ADDITIVELY MANUFACTURED POROUS COMPONENT STRUCTURE AND MEANS FOR MANUFACTURING SAME - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240051025 titled 'ADDITIVELY MANUFACTURED POROUS COMPONENT STRUCTURE AND MEANS FOR MANUFACTURING SAME

Simplified Explanation

The abstract describes a method for providing manufacturing instructions for the additive manufacturing of a component using a powder-bed-based process. The method involves defining the geometry of the component based on CAD data, and varying the irradiation parameters (such as power, speed, pitch, and layer thickness) within a transition region of the component. This variation in parameters creates a porosity gradient between the solid material region and the porous component region of the structure.

  • The method involves using CAD data to define the geometry of a component for additive manufacturing.
  • The manufacturing instructions include varying the irradiation parameters within a transition region of the component.
  • The variation in parameters creates a porosity gradient in the structure of the component.
  • The porosity gradient is formed between the solid material region and the porous component region.

Potential Applications:

  • This method can be applied in industries that utilize additive manufacturing, such as aerospace, automotive, and medical.
  • It can be used to manufacture components with tailored porosity, which can have applications in filtration, heat transfer, and lightweight design.

Problems Solved:

  • Traditional additive manufacturing processes often result in components with uniform porosity throughout, limiting their functionality.
  • This method solves the problem by allowing the creation of a porosity gradient within the component, providing enhanced functionality and performance.

Benefits:

  • The method enables the manufacturing of components with controlled porosity gradients, allowing for improved performance and functionality.
  • It provides flexibility in designing components with specific material properties and characteristics.
  • The ability to vary irradiation parameters within the transition region allows for precise control over the porosity gradient, resulting in optimized component structures.


Original Abstract Submitted

a method for providing cam manufacturing instructions for the powder-bed-based additive manufacturing of a component wherein a geometry of the component, with a solid material region, a transition region, and a porous component region, is defined on the basis of cad data. irradiation parameters for the manufacturing of the component, including an irradiation power, a scanning speed, a scanning pitch, and a layer thickness, are varied within the transition region in such a way as to form a porosity gradient of the structure of the component between the solid material region of the component and the porous component region.