20240044157. WALL STRUCTURES OF EXTRUDABLE BUILDING MATERIAL simplified abstract (ICON Technology, Inc.)

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WALL STRUCTURES OF EXTRUDABLE BUILDING MATERIAL

Organization Name

ICON Technology, Inc.

Inventor(s)

Melodie Yashar of Austin TX (US)

Ian Bungane Mehlomakulu of Austin TX (US)

Samuel B. Covey of Austin TX (US)

WALL STRUCTURES OF EXTRUDABLE BUILDING MATERIAL - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240044157 titled 'WALL STRUCTURES OF EXTRUDABLE BUILDING MATERIAL

Simplified Explanation

The abstract of this patent application describes a technique for constructing wall structures using a 3D printing system and extrudable building material. The technique involves forming a first shell with stacked elongated beads of extruded building material to create a first wythe, which forms the first surface of the load-bearing wall structure. A second shell is then formed, spaced apart from the first shell, using a second plurality of stacked elongated beads of extruded building material to create at least two second wythes, forming the second surface of the load-bearing wall structure. Structural supports are installed with a portion positioned in each shell.

  • The patent application describes a method for constructing load-bearing wall structures using a 3D printing system and extrudable building material.
  • The technique involves forming a first shell with stacked elongated beads of extruded building material to create the first surface of the wall structure.
  • A second shell is formed, spaced apart from the first shell, using stacked elongated beads of extruded building material to create at least two additional surfaces of the wall structure.
  • Structural supports are installed with portions positioned in each shell to provide stability and strength to the wall structure.

Potential applications of this technology:

  • Construction industry: This technique could be used in the construction of load-bearing walls in various types of buildings, including residential, commercial, and industrial structures.
  • Rapid prototyping: The 3D printing system allows for quick and efficient construction of wall structures, making it suitable for rapid prototyping in architectural and design projects.
  • Customization: The ability to 3D print wall structures allows for customization and flexibility in design, enabling architects and builders to create unique and tailored building elements.

Problems solved by this technology:

  • Time and labor-intensive construction: Traditional methods of constructing load-bearing walls can be time-consuming and require significant manual labor. This technique offers a more efficient and automated approach.
  • Material waste reduction: The precise control of the 3D printing system minimizes material waste, as only the necessary amount of extruded building material is used.
  • Design limitations: The flexibility of 3D printing allows for the creation of complex geometries and intricate designs that may be challenging or impossible to achieve with traditional construction methods.

Benefits of this technology:

  • Cost-effective construction: The use of a 3D printing system and extrudable building material can potentially reduce construction costs by minimizing labor requirements and material waste.
  • Faster construction process: The automated nature of the 3D printing system enables faster construction compared to traditional methods, reducing overall project timelines.
  • Design freedom: The ability to create custom and intricate designs opens up new possibilities for architectural and design projects.


Original Abstract Submitted

techniques of and examples for wall structures of extrudable building material include forming, with a three-dimensional (3d) printing system, a first portion of a first shell that includes a first plurality of stacked elongated beads of extruded building material that forms a first wythe, the first shell forming a first surface of the load-bearing wall structure, forming, with the 3d printing system, a first portion of a second shell spaced apart from the first shell, the second shell having a second plurality of stacked elongated beads of extruded building material that forms at least two second wythes, the second shell forming a second surface of the load-bearing wall structure, and installing at least one structural support that has a first portion positioned in the first shell and a second portion positioned in the second shell.

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