20240042726. APPARATUS AND METHOD FOR PRODUCTION OF A TWO-PLY PAPERBOARD PANEL simplified abstract (STAR BOARD MATERIALS, LLC)

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APPARATUS AND METHOD FOR PRODUCTION OF A TWO-PLY PAPERBOARD PANEL

Organization Name

STAR BOARD MATERIALS, LLC

Inventor(s)

GREGORY R. Kula of The Villages FL (US)

JAMES ALAN Cummings of PHILLIPS WI (US)

APPARATUS AND METHOD FOR PRODUCTION OF A TWO-PLY PAPERBOARD PANEL - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240042726 titled 'APPARATUS AND METHOD FOR PRODUCTION OF A TWO-PLY PAPERBOARD PANEL

Simplified Explanation

The abstract describes an apparatus and method for producing a two-ply paperboard panel. Here are the key points:

  • The apparatus includes a supply of top paperboard panel web.
  • A flap-cutting die cut module cuts a pattern of flaps in the top paperboard panel web.
  • A flap-forming die roll and a flap-receiving pocket roll define an interface where the top paperboard panel web is received.
  • An adhesive-application station applies adhesive to the surfaces of the flaps.
  • A supply of bottom paperboard panel web is provided and joined to the top paperboard panel web at a web-merging station.
  • A hold-down system holds the top and bottom paperboard panel webs together while the applied adhesive sets or cures.

Potential applications of this technology:

  • Packaging industry: This apparatus can be used to produce two-ply paperboard panels that can be used for packaging various products.
  • Construction industry: The two-ply paperboard panels can be used for construction purposes, such as creating temporary walls or partitions.

Problems solved by this technology:

  • Efficient production: The apparatus automates the process of producing two-ply paperboard panels, reducing the need for manual labor and increasing production efficiency.
  • Strong bond: The adhesive-application station ensures that the flaps formed on the top paperboard panel web are securely bonded to the bottom paperboard panel web, resulting in a strong and durable two-ply panel.

Benefits of this technology:

  • Cost-effective: The automated production process reduces labor costs and increases productivity, making it a cost-effective solution for producing two-ply paperboard panels.
  • Versatile: The apparatus can be used with different types of paperboard panel webs, allowing for versatility in the production of various panel sizes and designs.
  • Strong and durable: The adhesive application and hold-down system ensure a strong bond between the top and bottom paperboard panel webs, resulting in a durable two-ply panel that can withstand handling and transportation.


Original Abstract Submitted

an apparatus for production of a two-ply paperboard panel is provided. the apparatus comprises a supply of top paperboard panel web. a flap-cutting die cut module receives the top paperboard panel web and cuts a pattern of flaps therein. a flap-forming die roll in juxtaposition with a flap-receiving pocket roll defines an interface therebetween through which the top paperboard panel web is received. an adhesive-application station applies adhesive to surfaces of flaps formed on the top paperboard panel web. a supply of bottom paperboard panel web is provided, which is joined to the top paperboard panel web at a web-merging station. a hold-down system holds the top and bottom paperboard panel webs together while applied adhesive sets or cures. a method for producing a two-ply paperboard panel is also disclosed.

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