20240039378. Cascaded Winding with Multiple Weaves simplified abstract (BorgWarner Inc.)

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Cascaded Winding with Multiple Weaves

Organization Name

BorgWarner Inc.

Inventor(s)

Kirk Neet of Noblesville IN (US)

Cascaded Winding with Multiple Weaves - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240039378 titled 'Cascaded Winding with Multiple Weaves

Simplified Explanation

The abstract describes a stator for an electric machine that includes a stator core with slots and a multi-phase winding arrangement. The winding arrangement consists of cascaded conductors arranged in layers within the slots, forming multiple layer pairs. Each phase has multiple parallel paths that make multiple revolutions within a layer pair. The number of weaves between the parallel paths in each layer pair is greater than or equal to two.

  • The stator for an electric machine includes a stator core with slots and a multi-phase winding arrangement.
  • The winding arrangement consists of cascaded conductors arranged in layers within the slots.
  • The layers of conductors form multiple layer pairs.
  • Each phase has multiple parallel paths that make multiple revolutions within a layer pair.
  • A number of weaves (n) are formed between a first parallel path and a second parallel path in each layer pair, where n is greater than or equal to two.

Potential applications of this technology:

  • Electric motors
  • Generators
  • Wind turbines
  • Electric vehicles

Problems solved by this technology:

  • Improved efficiency of electric machines
  • Increased power output
  • Reduced losses and heat generation

Benefits of this technology:

  • Higher performance and efficiency
  • Enhanced reliability and durability
  • Compact design and reduced size
  • Cost-effective production and operation


Original Abstract Submitted

a stator for an electric machine includes a stator core having a plurality of slots formed therein and a multi-phase winding arrangement positioned on the stator core. the winding arrangement includes a plurality of cascaded conductors arranged in layers of the slots, the layers defining multiple layer pairs. the plurality of cascaded conductors form a plurality of parallel paths per phase, each of the parallel paths making multiple revolutions of the core with each revolution occurring within a layer pair. for each layer pair, a number of weaves (n) are formed between a first parallel path and a second parallel path in said layer pair, wherein n is greater than or equal to two.