20240033976. KIND OF FOAM MOLD DESIGN FOR CONCAVE SEAT simplified abstract (LEAR CORPORATION)

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KIND OF FOAM MOLD DESIGN FOR CONCAVE SEAT

Organization Name

LEAR CORPORATION

Inventor(s)

Baolong Shang of Shanghai (CN)

Asad Ali of Troy MI (US)

Todd W. Waelde of Livonia MI (US)

Hongwei Xia of Shanghai (CN)

Chandrashekar Simha of Shanghai (CN)

Jiangang Zhang of Shanghai (CN)

Yue Wang of Shanghai (CN)

KIND OF FOAM MOLD DESIGN FOR CONCAVE SEAT - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240033976 titled 'KIND OF FOAM MOLD DESIGN FOR CONCAVE SEAT

Simplified Explanation

The abstract describes a mold component used for forming a foamed part with a three-dimensional shape. The component includes a magnetic block with a curved three-dimensional surface and a recess for receiving a hook strip. The magnetic block attracts and holds the hook strip, causing it to conform to the curved surface. This mold component is designed to be used in a molding process to create the desired shape in the foamed part, with the hook strip attaching to a trim cover.

  • The mold component is made up of a magnetic block with a curved surface and a recess for a hook strip.
  • The magnetic block attracts and holds the hook strip, causing it to conform to the curved surface.
  • The mold component is used in a molding process to create a three-dimensional shape in a foamed part.
  • The hook strip attaches to a trim cover.

Potential Applications:

  • Automotive industry: This technology can be used in the manufacturing of car interiors, such as door panels or dashboard components.
  • Furniture industry: The mold component can be applied in the production of custom-shaped foam parts for furniture, such as armrests or headrests.
  • Packaging industry: This technology can be utilized in creating custom-shaped foam inserts for packaging delicate or fragile items.

Problems Solved:

  • Complex three-dimensional shapes can be difficult to achieve in foamed parts using traditional molding methods. This technology allows for the creation of intricate shapes with the help of the magnetic block and hook strip.
  • Attaching trim covers to foamed parts can be challenging. The use of the hook strip provides a secure and efficient method of attachment.

Benefits:

  • Increased design possibilities: The mold component allows for the creation of foamed parts with unique and complex shapes, expanding design options for various industries.
  • Improved production efficiency: The magnetic block and hook strip system simplifies the molding process and facilitates the attachment of trim covers, potentially reducing production time and costs.
  • Enhanced product quality: The precise conforming of the hook strip to the curved surface ensures a secure and aesthetically pleasing attachment of the trim cover, resulting in a high-quality finished product.


Original Abstract Submitted

a mold component for forming a foamed part with a three-dimensional shape includes a magnetic block having a first face that defines a curved three-dimensional surface with a hook strip-receiving recess positioned above the magnetic block. the magnetic block is configured to be placed in a mold with a hook strip placed in the hook strip-receiving recess. the hook strip has a ferrous metal-containing component such that the magnetic block attracts and holds the hook strip with the hook strip conforming to the curved three-dimensional surface. characteristically, the mold component is configured to be applied in a molding process to mold the three-dimensional shape in the foamed part wherein the hook strip attaches to a trim cover.

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