20240025089. DEVICE AND METHOD FOR MANUFACTURING METAL-RESIN COMPOSITE simplified abstract (KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.))

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DEVICE AND METHOD FOR MANUFACTURING METAL-RESIN COMPOSITE

Organization Name

KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)

Inventor(s)

Kenichi Watanabe of Kobe-shi (JP)

Hiroko Kashima of Kobe-shi (JP)

Shu Sekiguchi of Kobe-shi (JP)

DEVICE AND METHOD FOR MANUFACTURING METAL-RESIN COMPOSITE - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240025089 titled 'DEVICE AND METHOD FOR MANUFACTURING METAL-RESIN COMPOSITE

Simplified Explanation

The abstract describes a method for manufacturing a metal-resin composite using a mold. The process involves preparing a mold with a housing portion and a movable second mold. An extruded material is placed in the housing portion, and resin material is arranged on the first mold. The second mold is then moved to create a cavity between the extruded material and the mold, and the cavity is filled with the resin material. During the filling process, the extruded material protrusion is brought into close contact with the housing portion or its peripheral edge through molding pressure applied from the mold. This ensures that the cavity is disconnected from any gaps between the housing portion and the extruded material.

  • The method involves using a mold to manufacture a metal-resin composite.
  • The mold consists of a housing portion and a movable second mold.
  • An extruded material is placed in the housing portion of the mold.
  • Resin material is arranged on the first mold.
  • The second mold is moved to create a cavity between the extruded material and the mold.
  • The cavity is filled with the resin material.
  • Molding pressure is applied to bring the extruded material into close contact with the housing portion or its peripheral edge.
  • This ensures that the cavity is disconnected from any gaps between the housing portion and the extruded material.

Potential Applications:

  • Manufacturing metal-resin composites for various industries such as automotive, aerospace, and construction.
  • Creating complex shapes and structures with the combination of metal and resin materials.

Problems Solved:

  • Ensures a tight and secure connection between the metal and resin materials.
  • Prevents any gaps or voids in the composite structure.
  • Allows for the creation of intricate designs and shapes.

Benefits:

  • Enhanced strength and durability of the metal-resin composite.
  • Improved structural integrity and load-bearing capabilities.
  • Increased design flexibility and freedom.
  • Cost-effective manufacturing process.


Original Abstract Submitted

a method for manufacturing a metal-resin composite includes preparing a mold including a first mold forming a housing portion and a second mold movable with respect to the first mold, housing an extruded material in the housing portion, arranging resin material on the first mold, moving the second mold to form a cavity defined by the extruded material and the mold, and filling the cavity with the resin material. in the filling, a protrusion of the extruded material is brought into close contact with the housing portion or its peripheral edge by molding pressure applied from the mold to the extruded material, and the cavity is disconnected from a gap between an inner surface of the housing portion and the extruded material.

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