20240024952. MANUFACTURING METHOD OF DIAMOND POROUS GRINDING BLOCK BASED ON 3D PRINTING AND APPLICATION THEREOF simplified abstract (HUAQIAO UNIVERSITY)

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MANUFACTURING METHOD OF DIAMOND POROUS GRINDING BLOCK BASED ON 3D PRINTING AND APPLICATION THEREOF

Organization Name

HUAQIAO UNIVERSITY

Inventor(s)

YANGLI Xu of QUANZHOU (CN)

JINQUAN Wei of QUANZHOU (CN)

GUOQIN Huang of QUANZHOU (CN)

YUANQIANG Tan of QUANZHOU (CN)

ZHONGWEI Hu of QUANZHOU (CN)

PEIHUI Luo of QUANZHOU (CN)

MANUFACTURING METHOD OF DIAMOND POROUS GRINDING BLOCK BASED ON 3D PRINTING AND APPLICATION THEREOF - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240024952 titled 'MANUFACTURING METHOD OF DIAMOND POROUS GRINDING BLOCK BASED ON 3D PRINTING AND APPLICATION THEREOF

Simplified Explanation

The patent application describes a manufacturing method for a diamond porous grinding block using 3D printing technology. The method involves designing a 3D printing model of a grinding block unit cell with adjustable porosity based on the internal cooling space required for abrasive debris in the grinding process. The model is imported into a software called Magics, where a frame of the 3D printing model of the diamond porous grinding block is filled with multiple 3D printing models of grinding block unit cells. A mixed powder of diamond abrasive particles and an aluminum alloy binder is prepared as printing powder. The 3D printing process, using selective laser melting (SLM) technology, is then performed to obtain the diamond porous grinding block. This grinding block is specifically designed to form a diamond structure grinding disc for grinding semiconductor substrates.

  • The patent application describes a manufacturing method for a diamond porous grinding block using 3D printing technology.
  • The method involves designing a 3D printing model of a grinding block unit cell with adjustable porosity based on the internal cooling space required for abrasive debris in the grinding process.
  • The 3D printing model of the grinding block unit cell is imported into Magics software.
  • The frame of the 3D printing model of the diamond porous grinding block is filled with multiple 3D printing models of grinding block unit cells.
  • A mixed powder of diamond abrasive particles and an aluminum alloy binder is prepared as printing powder.
  • The 3D printing process is performed using selective laser melting (SLM) technology.
  • The result is a diamond porous grinding block that forms a diamond structure grinding disc for grinding semiconductor substrates.

Potential Applications: - This technology can be used in the manufacturing of grinding discs for grinding semiconductor substrates. - It can be applied in the semiconductor industry for the fabrication of high-precision and efficient grinding tools.

Problems Solved: - Traditional grinding blocks may not have sufficient cooling space for abrasive debris, leading to reduced efficiency and potential damage to the grinding disc. - The adjustable porosity of the diamond porous grinding block allows for better control of cooling and debris removal during the grinding process.

Benefits: - The use of 3D printing technology enables the production of complex and customized grinding block designs. - The diamond porous structure provides improved cooling and debris removal, resulting in higher grinding efficiency and longer tool life. - The manufacturing method allows for the precise control of porosity, optimizing the grinding process for different semiconductor substrates.


Original Abstract Submitted

a manufacturing method of a diamond porous grinding block based on 3d printing. the manufacturing method includes designing a 3d printing model of a grinding block unit cell with an adjustable porosity according to an internal cooling space for abrasive debris required in a grinding process, importing the 3d printing model of the grinding block unit cell into a magics software, filling a frame of a 3d printing model of a diamond porous grinding block with a plurality of 3d printing models of grinding block unit cells; preparing mixed powder of diamond abrasive particles and an aluminum alloy binder as printing powder, performing 3d printing to the 3d printing model of the diamond porous grinding block by an slm technology to obtain the diamond porous grinding block. the diamond porous grinding block is configured to form a diamond structure grinding disc for grinding a semiconductor substrate.