20240023723. OPTIMIZED CUSHIONING ELEMENTS simplified abstract (Purple Innovation, LLC)

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OPTIMIZED CUSHIONING ELEMENTS

Organization Name

Purple Innovation, LLC

Inventor(s)

Ahmed Mostafa of Lehi UT (US)

OPTIMIZED CUSHIONING ELEMENTS - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240023723 titled 'OPTIMIZED CUSHIONING ELEMENTS

Simplified Explanation

The cushioning element described in the patent application consists of interconnected walls that form hollow columns. These walls have voids of various shapes, sizes, and positions, which help to reduce the overall density and weight of the cushioning element without compromising its cushioning properties. In some cases, the cushioning element can be thinner than traditional cushioning elements while still providing the same or even better cushioning performance. The interconnected walls may also have enlarged junctions or other stiffening features to enhance the structure.

Potential applications of this technology:

  • Protective packaging for fragile items during shipping and transportation
  • Cushioning materials for sports equipment, such as helmets or padding
  • Shock-absorbing components in automotive or aerospace industries
  • Comfortable and lightweight cushioning for furniture or seating

Problems solved by this technology:

  • Reduces the overall density and weight of cushioning elements, making them more efficient and cost-effective
  • Provides effective cushioning while using less material, reducing waste and environmental impact
  • Allows for thinner cushioning elements, saving space and enabling more compact designs

Benefits of this technology:

  • Improved cushioning performance compared to conventional cushioning elements
  • Reduced weight and density, leading to lower shipping and transportation costs
  • Enhanced structural integrity with enlarged junctions or stiffening features
  • Potential for thinner and more lightweight cushioning solutions


Original Abstract Submitted

a cushioning element includes a plurality of interconnected walls that define hollow columns. the interconnected walls include voids. the voids have shapes, sizes, and positions that reduce an overall density and weight of the cushioning element without sacrificing its cushioning characteristics. the cushioning element may even be thinner than an existing, conventionally configured cushioning element while providing the same or improved cushioning. in some embodiments, the cushioning element may also include enlarged junctions between interconnected walls or other stiffening features. methods for designing such cushioning elements are also disclosed.