20240017481. ADDITIVE MANUFACTURING METHODS AND SYSTEMS simplified abstract (General Electric Company)

ADDITIVE MANUFACTURING METHODS AND SYSTEMS

Organization Name

General Electric Company

Inventor(s)

Victor Petrovich Ostroverkhov of Ballston Lake NY (US)

Christopher Darby Immer of Niskayuna NY (US)

Thomas Charles Adcock of Glenville NY (US)

Justin John Gambone of Schenectady NY (US)

Daniel Jason Erno of Clifton Park NY (US)

Brian Scott Mccarthy of Clifton Park NY (US)

John Joseph Madelone, Jr. of South Glen Falls NY (US)

ADDITIVE MANUFACTURING METHODS AND SYSTEMS - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240017481 titled 'ADDITIVE MANUFACTURING METHODS AND SYSTEMS

Simplified Explanation

The abstract of the patent application describes a method of additively manufacturing a three-dimensional object using energy beams. The method involves irradiating a specific region on a build plane using an energy beam with a defined diameter. The energy beam travels along an oscillating path in a specific direction to consolidate a wall of the object, which has a thickness perpendicular to the direction of the beam. The build material on one side of the wall remains unconsolidated. The thickness of the wall is greater than the diameter of the beam.

• The method involves using energy beams to additively manufacture a three-dimensional object.
• A specific region on a build plane is irradiated using an energy beam with a defined diameter.
• The energy beam travels along an oscillating path in a specific direction.
• The beam consolidates a wall of the object, which has a thickness perpendicular to the direction of the beam.
• The build material on one side of the wall remains unconsolidated.
• The thickness of the wall is greater than the diameter of the beam.

Potential Applications:

• Additive manufacturing of complex three-dimensional objects.
• Rapid prototyping in various industries.
• Customized manufacturing of parts and components.

Problems Solved:

• Enables the production of intricate and complex geometries that are difficult to achieve using traditional manufacturing methods.
• Allows for the creation of customized and personalized products.
• Reduces material waste compared to subtractive manufacturing processes.

Benefits:

• Increased design freedom and flexibility in manufacturing.
• Faster production times compared to traditional manufacturing methods.
• Cost-effective for small-scale production or one-off manufacturing.
• Reduced material waste and environmental impact.

Original Abstract Submitted

methods of additively manufacturing a three-dimensional object include irradiating a first build plane region using a first energy beam defining a beam diameter, the first energy beam travelling along a first oscillating path in a first direction to consolidate a first wall defining a thickness perpendicular to the first direction, wherein a build material adjacent a first side of the first wall and the build material adjacent a second side of the first wall, opposite the first side of the first wall, remains unconsolidated; and wherein the thickness of the first wall is greater than the beam diameter.