18274347. RESIN MOLDED PRODUCT simplified abstract (RESONAC CORPORATION)

RESIN MOLDED PRODUCT

Organization Name

RESONAC CORPORATION

Inventor(s)

Hirofumi Shiokawa of Tagawa-shi, Fukuoka-ken (JP)

RESIN MOLDED PRODUCT - A simplified explanation of the abstract

This abstract first appeared for US patent application 18274347 titled 'RESIN MOLDED PRODUCT

Simplified Explanation

The patent application describes a resin molded product with a main body containing a design face and an opposite face with a first foamed layer, and a protruding portion with a second foamed layer at the periphery of the main body. The protruding portion includes a tip end portion that extends more than the tip portion on the opposite face, with a thickness of 1.2 mm or less.

• Main body with design face and opposite face
• Protruding portion with second foamed layer
• Tip end portion extending more than tip portion on opposite face
• Thickness of tip end portion is 1.2 mm or less

Potential Applications

The technology described in the patent application could be applied in the manufacturing of decorative resin products, such as ornamental items, signage, or custom designs.

Problems Solved

This technology solves the problem of creating intricate designs with varying thicknesses in resin molded products, allowing for more detailed and visually appealing finished products.

Benefits

The benefits of this technology include enhanced design possibilities, improved aesthetics, and increased durability of resin molded products.

Potential Commercial Applications

The technology could be commercially applied in industries such as home decor, art and crafts, signage, and custom manufacturing for various consumer and commercial products.

Possible Prior Art

One possible prior art could be the use of foamed layers in resin molded products to add texture and depth to the design. However, the specific configuration of the protruding portion with a tip end portion extending more than the opposite face may be a novel aspect of this technology.

How does the thickness of the tip end portion impact the overall design of the resin molded product?

The thickness of the tip end portion plays a crucial role in determining the visual impact and structural integrity of the design. A thinner tip end portion may allow for more intricate details, while a thicker one may provide added strength to the protruding portion.

What are the potential challenges in manufacturing resin molded products with such intricate designs and varying thicknesses?

Manufacturing resin molded products with intricate designs and varying thicknesses may pose challenges in ensuring uniform foaming, precise molding, and consistent quality control throughout the production process. Additionally, achieving the desired thickness of the tip end portion within the specified range may require specialized equipment and expertise.

Original Abstract Submitted

A resin molded product includes a main body including a design face and a opposite face opposite to the design face and having a first foamed layer formed inside the main body, and a protruding portion located at a periphery of the main body, having a second foamed layer formed inside the protruding portion, and protruding to a thickness direction of the main body and a side opposite to the design face, the protruding portion includes a tip end portion disposed so that a protruding tip portion on the design face extends to a protruding direction of the protruding portion more than a protruding tip portion on the opposite face, and a thickness of the tip end portion is 1.2 mm or less.