US Patent Application 18230712. SURFACE OXIDATION CONTROL OF METAL GATES USING CAPPING LAYER simplified abstract

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SURFACE OXIDATION CONTROL OF METAL GATES USING CAPPING LAYER

Organization Name

Taiwan Semiconductor Manufacturing Company, Ltd.

Inventor(s)

Pei-Yu Chou of Hsinchu (TW)

Tze-Liang Lee of Hsinchu (TW)

SURFACE OXIDATION CONTROL OF METAL GATES USING CAPPING LAYER - A simplified explanation of the abstract

This abstract first appeared for US patent application 18230712 titled 'SURFACE OXIDATION CONTROL OF METAL GATES USING CAPPING LAYER

Simplified Explanation

The patent application describes a method for fabricating a semiconductor device with a replacement gate stack. Here are the key points:

  • A dummy gate stack is formed on a semiconductor fin.
  • Gate spacers are formed on the sidewalls of the dummy gate stack.
  • A first inter-layer dielectric is formed, with the gate spacers and dummy gate stack inside it.
  • The dummy gate stack is removed, creating a trench between the gate spacers.
  • A replacement gate stack is formed in the trench.
  • A dielectric capping layer is deposited, with its bottom surface contacting the top surface of the replacement gate stack and the first inter-layer dielectric.
  • A second inter-layer dielectric is deposited over the dielectric capping layer.
  • A source/drain contact plug is formed, extending into the second inter-layer dielectric, dielectric capping layer, and first inter-layer dielectric.


Original Abstract Submitted

A method includes forming a dummy gate stack on a semiconductor fin, forming gate spacers on sidewalls of the dummy gate stack, forming a first inter-layer dielectric, with the gate spacers and the dummy gate stack being in the first inter-layer dielectric, removing the dummy gate stack to form a trench between the gate spacers, forming a replacement gate stack in the trench, and depositing a dielectric capping layer. A bottom surface of the dielectric capping layer contacts a first top surface of the replacement gate stack and a second top surface of the first inter-layer dielectric. A second inter-layer dielectric is deposited over the dielectric capping layer. A source/drain contact plug is formed and extends into the second inter-layer dielectric, the dielectric capping layer, and the first inter-layer dielectric.