Intel corporation (20240133718). METHODS AND APPARATUS FOR DETECTING CARRIER TAPE HEIGHT LEVEL AND THICKNESS USING FIBER OPTIC SENSORS simplified abstract

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METHODS AND APPARATUS FOR DETECTING CARRIER TAPE HEIGHT LEVEL AND THICKNESS USING FIBER OPTIC SENSORS

Organization Name

intel corporation

Inventor(s)

Ngoc Duy Vu of Ho Chi Minh (VN)

Nguyen Hoang Tan Le of Ho Chi Minh (VN)

Minh Anh Khoa Nguyen of Bien Hoa (VN)

METHODS AND APPARATUS FOR DETECTING CARRIER TAPE HEIGHT LEVEL AND THICKNESS USING FIBER OPTIC SENSORS - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240133718 titled 'METHODS AND APPARATUS FOR DETECTING CARRIER TAPE HEIGHT LEVEL AND THICKNESS USING FIBER OPTIC SENSORS

Simplified Explanation

The patent application is for apparatus and methods for detecting out of position (OOP) components in a carrier tape forming machine. The apparatus includes cross track sensors, optical sensors, an amplifier, relays, and a controller to detect and stop the machine if OOP components are detected.

  • Cross track sensors are used to detect OOP components before overlaying them on the carrier tape.
  • Optical sensors detect OOP components after overlaying with cover tape and before sealing, as well as reflections from components on the carrier tape.
  • An amplifier amplifies signals from the optical sensors to set a range for determining if components are OOP.
  • Relays receive indications of detected OOP components.
  • A controller stops the machine based on signals received by the relays.

Potential Applications

The technology can be applied in industries where precise component placement is crucial, such as electronics manufacturing, automotive assembly, and medical device production.

Problems Solved

This technology helps prevent errors in component placement, ensuring product quality and reducing the need for manual inspection and rework.

Benefits

The benefits of this technology include increased production efficiency, improved product reliability, and cost savings from reduced defects and rework.

Potential Commercial Applications

The technology can be commercially applied in automated assembly lines, packaging facilities, and other manufacturing environments where accurate component placement is essential for product functionality.

Possible Prior Art

One possible prior art could be the use of sensors in manufacturing processes to detect defects or errors in component placement. However, the specific combination of cross track sensors, optical sensors, amplifiers, relays, and a controller as described in this patent application may be unique.

Unanswered Questions

How does this technology compare to manual inspection methods currently used in manufacturing processes?

This technology offers a more automated and efficient solution compared to manual inspection methods, potentially reducing labor costs and increasing production speed.

What are the potential challenges in implementing this technology in existing manufacturing systems?

Some challenges in implementing this technology may include integration with existing machinery, calibration of sensors for different component types, and ensuring compatibility with various production processes.


Original Abstract Submitted

the disclosure is directed to apparatus and methods for detection of out of position (oop) components in a carrier tape forming machine. an apparatus includes cross track sensors coupled to the bus interface circuitry, the cross track sensors configured to detect oop components prior to overlaying the components on the carrier tape with cover tape, optical sensors to detect the oop components on the carrier tape after overlaying with cover tape and prior to sealing and to detect reflections from oop components seated on the carrier tape, an amplifier coupled to the optical sensors to amplify signals generated by the optical sensors and set a range for determining whether the components are oop, and relays to receive indications of detected oop components, and a controller coupled to the relays to stop the carrier tape forming machine as a function of signals received by the relays.