Hyundai motor company (20240128842). METHOD OF INSERTING A HAIRPIN simplified abstract

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METHOD OF INSERTING A HAIRPIN

Organization Name

hyundai motor company

Inventor(s)

Seung Min Choi of Gunpo-si (KR)

METHOD OF INSERTING A HAIRPIN - A simplified explanation of the abstract

This abstract first appeared for US patent application 20240128842 titled 'METHOD OF INSERTING A HAIRPIN

Simplified Explanation

The patent application describes a method for molding a hairpin inserted into a stator core using a clamping unit with a connection bracket and at least one clamper.

  • The method involves reciprocally driving the clamping unit in opposite directions in a straight line.
  • The head portion of the hairpin is press molded using a molding jig driven by the at least one clamper.

Potential Applications

This technology could be applied in the manufacturing of electric motors, generators, and other similar devices that require precise assembly of stator cores with hairpin inserts.

Problems Solved

This technology solves the problem of efficiently and accurately molding hairpins into stator cores, ensuring a secure and reliable connection for electric motor components.

Benefits

The benefits of this technology include improved production efficiency, higher quality assembly of stator cores, and reduced risk of errors in the manufacturing process.

Potential Commercial Applications

A potential commercial application for this technology could be in the automotive industry for the production of electric vehicle motors, where precise assembly of stator cores is crucial for performance and reliability.

Possible Prior Art

One possible prior art for this technology could be similar methods used in the manufacturing of electric motors or other electrical devices that involve molding components together for secure connections.

Unanswered Questions

How does this method compare to traditional hairpin molding techniques?

This article does not provide a direct comparison between this method and traditional hairpin molding techniques. It would be interesting to know if this method offers any advantages in terms of speed, accuracy, or cost-effectiveness.

What materials are typically used for the molding jig and clamping unit in this method?

The article does not specify the materials used for the molding jig and clamping unit. Understanding the materials chosen and their properties could provide insights into the durability and effectiveness of this technology.


Original Abstract Submitted

a method can be used for molding a hairpin inserted into a stator core using a clamping unit that includes a connection bracket mounted on a front end of a robot arm and at least one clamper mounted on the connection bracket. the method includes reciprocally driving the clamping unit in opposite directions in a straight line, and press molding a head portion of the hairpin using a molding jig driven by the at least one clamper.